Error codes and malfunctions of Thermon gas boilers

How to solve the problem with the operation of the boiler without calling the master? Look out for signs of a problem. Sometimes non-obvious breakdowns are displayed as errors of the Thermona boilers. This triggers a self-diagnosis system that includes control sensors. By finding out the meaning of the error code, you can quickly find and eliminate the cause.

Features and arrangement of boilers

Czech-made Thermona heating equipment comes with one and two circuits. More powerful floor standing units require a separate installation room as well as a solid foundation. Wall-mounted appliances are popular in apartments, their compact body fits perfectly into small kitchens.

The design is no different from other boilers. Includes an expansion tank to collect excess fluid when heated. Electronic control, easy adjustment thanks to the automatic system.

Mounted

These are devices with power from 14 to 90 kW. Water heating is carried out both in a flowing way and with the help of an additionally connected boiler. The device effectively works on the main and liquefied fuel. The combustion chamber is open and closed. Focus on your chimney type.

The burner with flame modulation allows you to adjust the heating power, save fuel. Ignition is carried out automatically. Provided protection system:

  • Sensor of overheating, ionization, removal of combustion products.
  • Bypass.
  • “Antifreeze” mode.

Among the model range you will find convection (standard) units and condensing units. The latter additionally use the energy of condensate, which increases their efficiency up to 107%.

Outdoor

There are non-volatile models that do not require connection to electricity. Cast iron heat exchangers with a long service life increase the efficiency of the gas boiler. Power is controlled by a reduction gear. Such devices are not equipped with a pump, so the liquid circulates naturally. Electronic ignition.

Fault codes

The codes on the display can be cleared by a reboot if it is a simple system glitch. If, after switching on, the symbols are lit again on the screen, then it is necessary to find their cause.

Malfunction codeValueMethod of elimination and repair
E01Ignition problems.
  • Unscrew the gas valve until it stops.
  • Adjust power settings. Set a higher value.
  • Clean the ignition unit: burners, nozzles from soot and dust with a brush. Clean the electrode when the contacts are oxidized with fine sandpaper.
  • Before installation, blow the burner and jets with air.
  • Move the electrode closer to the flame (distance 3 mm).
  • Run diagnostics on the fuel valve and control board.
E02The pressure in the system has dropped.What needs to be checked:
  • Gauge values. If a failure is observed, then add liquid to the circuit, turn on the make-up taps.
  • Heating valves for performance.
  • Water filter. Clean it of impurities.
  • Pressure and flow sensors. Install correct items.
  • Microswitch and its connection.
  • Pump. If defective, replace the assembly.
  • Heat exchanger. Remove scale from its tubes with a reagent or citric acid.
  • Connections at the time of leakage.
  • Purge excess air from the system.
E04The heating system thermistor does not function.Diagnose the thermistor, its connections, and wiring for shorts and open circuits.
E05The hot water thermistor is defective.
E06The overheating protection has tripped.Perform diagnostics and inspection:
  • Thermostat and its circuits. Connect a new part if it breaks.
  • Inlet filter in the heating sector. Rinse it clean.
  • pump. Adjust the speed of its operation, repair or replace.
  • Sensor for removal of combustion products.
  • Chimney shafts. Remove soot, soot and debris from the walls that may have come from the street. For a complete cleaning, contact the municipal services.
  • Radiator. If scale builds up, remove it from the tubes.
  • Break switch.
  • Fan operation. Clean the impeller blades from sticking, remove blockage from the Venturi tubes. Measure rotor readings. In the event of a malfunction, carry out a complete replacement of the assembly.
E07The external thermostat has failed.Check functionality. Connect work item
E08Manostat error (in turbocharged models), gas exhaust sensor (open chambers).
  • Inspect the manostat and the pipes connecting to the fan, the outlet sensor.
  • Clean the chimney from dirt, snow, ice. Make sure the coaxial pipe is installed correctly. Tilts and turns are performed according to the regulations. Maybe it’s because of the wind blowing.
  • Damaged wiring or fan connections. Ring the rotor of the assembly for an open and a short circuit.
  • Provide adequate ventilation in the room. Open the window.
E09Insufficient mains voltage. The boiler does not turn on.Plug in the stabilizer.
E12Poor fluid circulation in the system.Check the pump. See solution for E02.

Other malfunctions of the Termona boilers

In addition to the error code on the display, you may notice other problems.

The device is noisy when turned on.

Check flame adjustment. You may need to lower the gas pressure. Dismantle the boiler body and look into the heat exchanger. If the equipment is constantly operated at a temperature of more than 55 degrees, scale quickly settles on the parts. Pumping with a reagent will help remove deposits, after which the assembly is washed with clean water.

Install water filters to prevent salt deposits. They purify the liquid from magnesium and potassium salts.

When ignited, pops are heard

The first reason is the poor quality of the gas, which contains a lot of air. Also, excess air can come from the chimney, so adjust the damper.

If the flame flares up when ignited, clean the burner of soot and soot accumulations. Clean the electrode from corrosion using fine-grained sandpaper. Sometimes the part is displaced when heated, normally the electrode should be located at a distance of 3 mm from the flame. Inspect its wiring and the tightness of the connection to the control module. Reduce flame level.

Almost all breakdowns associated with electronics can indicate a malfunction of the electronic board. If you have checked all possible options, then check the board last. It is better to entrust the repair of the part to a specialist.

DHW heating not working

Check that the three-way valve is working properly. Perhaps it got stuck. It is required to lubricate its parts or put a new valve.

Check the state of the art:

  • Connect and install according to the instructions.
  • To connect to the gas pipeline, invite a specialist.
  • Remove dust, soot, dirt and scale from the heat exchanger, ignition units, chimney system, pipes, ventilation.
  • Follow the readings of the sensors, pressure gauge. With any failure, it is better to eliminate its cause initially than to wait for a serious breakdown.

Experts recommend regular maintenance of gas equipment. Once a year, clean, monitor the technical condition of components and parts. Now you know what error codes look like and how to deal with them.

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